by Anthony Williams on April 25, 2022
Several industries have experienced the benefits of improved manufacturing processes, especially those that depend on CNC milling machines. However, CNC cutters still have to deal with problems related to material fatigue, especially when it comes to cutting tools. One of the best workarounds machinists have found is to adopt the use of carbide end mill sets. They not only provide several advantages over other cutting materials, such as steel but also grant a wider diversity as carbide end mill sets include several different sizes to cover specific cutting tasks.
Advantages of Carbide Tools
The most evident advantage of using carbide end mill sets is that they provide superior durability, greatly outlasting that of tools manufactured from steel alloys. The main difference between regular cutting tools and carbide end mills is that carbide is not a metal. Instead, it is a composite material that draws its properties from the tungsten carbide powder that covers the tool´s surface. This extremely hard, yet thin, coat of ceramic material gives the substrate, the metallic core, increased impact resistance, and rigidity, combined with superior sharpness retention. Carbide-coated tools add increased durability and accuracy, yet retain the desirable properties of their metallic core.
Some specialized manufacturers, such as Online Carbide, also create solid carbide tools. These are pieces entirely ground from compacted carbide powder and have the added advantage of being virtually impervious to extreme temperatures. A solid carbide tool can work at higher speeds and temperatures without suffering any of the drawbacks other metallic alloys present, making them more rigid for increased accuracy and temperature refraction.
Where To Find High-Quality Carbide End Mill Sets?
There is no shortage of solid carbide end mill sets out there. They usually include multiple sizes based on standard milling applications and tasks. The idea is to widen the range of action of your workshop and increase the number of jobs that can be done with one set of tools. When your operations involve handling multiple tasks, especially on the same workpiece, having all the tools you need at hand greatly increases efficiency.
However, not all carbide end mill sets are equal, and their source can greatly affect performance, part quality, and durability. Carbide tools manufactured overseas are not subjected to the rigorous quality control processes American-made products are. This makes it hard to accurately project their durability and performance before they fail, and could even affect the quality of your finished parts. Moreover, some of these sets are completed with tools that might not see much action in your shop or are pieces with very low demand bundled together to recoup some of the money.
That makes it immensely important to find a trusted supplier known for manufacturing high-quality carbide end mills. Online Carbide not only offers incredibly trustworthy cutting tools. They can put together carbide end mill sets that cover your specific needs at manufacturer-direct prices. Buying carbide tools for high-performance applications has never been easier. Contact them today, or visit their website for more information.